V Series Wire-Cut EDMs - XXL & XXXL machine-tools

Models V1060 - V1280 - V12100 - V2000

Excetek's premium line of EDMs

... assures industry professionals the superb accuracy, optimum productivity and steadfast reliability to effectively compete in today's competitive machining environment

Terminology:
Electric Discharge Machine (EDM) = Electric Discharge Wire-Cut Machine = Wire-Cut EDM = EDW

 

V1060

V1280

V12100 

V2000 

XY travel

1000×600 mm

1200×800 mm

 1200×1000 mm

 2000×450 mm

UV travel

160×160 mm

260×260 mm

260×260 mm 

160×160 mm

Z travel

350 или 500 mm

500 mm

1000 mm

350 mm

Table load

max.3000 kg

max.4000 kg

 max.5500 kg

 max.2500 kg

V3280

XY travel3200×2800 (1400+1400) mm
Z travel320 mm
Table loadmax.1000 kg
электроэрозионный проволочно-вырезной станок excetek v3280

Stainless steel worktable hardened to 50 HRC.

Premium grade cryogenic C1 grade ball screws ensure repeatable positioning accuracy. Roller type linear guide ways employ triple trucks to provide machining support and accuracy during both positioning and cutting

Superior, durable and long-lasting construction

Two step
drop door
design simplifies operation and in-process inspection 
and streamlines workpiece loading and unloading.

Rigid and durable construction

  • All bearing construction parts made of Meehanite cast iron with low thermal expansion properties.
  • Monoblock Meehanite cast iron elements designed using Finite Element Methods (FEM) provide exceptional damping properties and exceptional machining rigidity.
  • Hand scraping of all contacting surfaces of cast iron bearing parts.

 

Advanced design solutions

  • Water-cooled lower arm prevents thermal expansion caused by heat build-up, maintaining accuracy
  • The cryogenically treated C1 grade ball screws are driven by high resolution AC servomotors
  • The linear guide ways are positioned widely spaced for maximum stability
  • Laser calibration – for the calibration and compensation of pitch errors or displacement errors of the machine structure.

 

Advanced (AWT) Automatic Wire Threading

  • Automatic threading in workpieces of up to 1000 mm thick
  • AWT: swift and reliable automatic wire threading mechanism
  • Threading at the wire break point
  • Submerged Wire Threading (underwater threading)
  • Multi-hole machining function
 

The generator & CNC Control

  • Wide choice of machining conditions for wire EDM cutting
  • User-friendly interface, easy to operate HMI touch panel (15″LCD)
  • Remote control 
  • CNC Device: Industrial PC
  • CPU: Pentium 64-bit high speed CPU
  • Operation Interface: 15″ LCD touch-screen, Keyboard, Mouse
  • Input Interface: LAN, USB driver, RS-232
  • Memory capacity: 1 GB Compact Flash card
  • Min. command unit: 0.0001 mm
  • Max. programmable dimension: ±9999.9999 mm
  • Unit: Metric/Inch switchable
 
  • DPM (Digital Pulse Module) – digital control and monitoring of spark discharges
  • Stabilization of spark discharges to improve surface homogeneity
  • New angle-cut strategy
  • Improved small radii machining
  • Reduction of wire marks at approach
  • New micron super finish circuit
 

Energy saving and economy

  • Intellectual energy management
  • Reduced wire consumption 
  • Easy to use mouse & keyboard
  • Easy operation and reduction in maintenance costs

Specification

V1060

V1280

V12100

V2000

Max. workpiece size1500 × 1000 × 345 mm1650 × 1200 × 495 mm1650 × 1400 × 1000 mm2400 × 700 × 345 mm
Max. workpiece weight3000 kg4000 kg5500 kg2500 kg
XY axes travel1000 × 600 × mm
1200 × 800 mm1200 × 1000 mm2000 × 450 mm
UV axes travel160 × 160 mm260 × 260 mm
160 × 160 mm
Z axes travel350 × 500 mm 500 mm1000 mm350 mm
Wire diameterØ  0.2 – 0.33 mm
Number of axes controlled5 Axis, AC servo motor
Maximum taper angle±30°/ 100 mm (with wide diamond guide and nozzle)
Machine size3460 × 3260 × 2310 mm4400 × 3725 × 2585 mm5100 × 4285 × 3890 mm5260 × 3135 × 2200 mm
Machine weight 7300 kg 10600 kg12950 kg6500 kg
Water tank capacity1800 L3000 L4700 L2500 L

Standard Accessories

  • AWT
  • XY axis linear scales
  • Ion exchange resin x 10L
  • Paper filter x 2 pcs
  • Diamond guide x 2 pcs
  • Upper and lower flushing nozzle x 2 sets
  • Energizing plates x 2 pcs
  • Brass wire x 1 spool
  • Clamping tool x 1 set
  • Vertical alignment jig x 1 set

Options

  • Clamping Beam
  • AVR 15KVA
  • Transformer 15 kVA
  • Super Finish Circuit
  • Short Message Service (SMS)
  • Remote Monitoring System
  • W axis

V1060

V1280

V12100