V Series Wire-Cut EDMs - XXL & XXXL machine-tools
Models V1060 - V1280 - V12100 - V2000
Excetek's premium line of EDMs
... assures industry professionals the superb accuracy, optimum productivity and steadfast reliability to effectively compete in today's competitive machining environment
Terminology:
Electric Discharge Machine (EDM) = Electric Discharge Wire-Cut Machine = Wire-Cut EDM = EDW
V3280
XY travel | 3200×2800 (1400+1400) mm |
Z travel | 320 mm |
Table load | max.1000 kg |
Superior, durable and long-lasting construction
Two step
drop door
design simplifies operation and in-process inspection
and streamlines workpiece loading and unloading.
Rigid and durable construction
- All bearing construction parts made of Meehanite cast iron with low thermal expansion properties.
- Monoblock Meehanite cast iron elements designed using Finite Element Methods (FEM) provide exceptional damping properties and exceptional machining rigidity.
- Hand scraping of all contacting surfaces of cast iron bearing parts.
Advanced design solutions
- Water-cooled lower arm prevents thermal expansion caused by heat build-up, maintaining accuracy
- The cryogenically treated C1 grade ball screws are driven by high resolution AC servomotors
- The linear guide ways are positioned widely spaced for maximum stability
- Laser calibration – for the calibration and compensation of pitch errors or displacement errors of the machine structure.
Advanced (AWT) Automatic Wire Threading
- Automatic threading in workpieces of up to 1000 mm thick
- AWT: swift and reliable automatic wire threading mechanism
- Threading at the wire break point
- Submerged Wire Threading (underwater threading)
- Multi-hole machining function
The generator & CNC Control
- Wide choice of machining conditions for wire EDM cutting
- User-friendly interface, easy to operate HMI touch panel (15″LCD)
- Remote control
- CNC Device: Industrial PC
- CPU: Pentium 64-bit high speed CPU
- Operation Interface: 15″ LCD touch-screen, Keyboard, Mouse
- Input Interface: LAN, USB driver, RS-232
- Memory capacity: 1 GB Compact Flash card
- Min. command unit: 0.0001 mm
- Max. programmable dimension: ±9999.9999 mm
- Unit: Metric/Inch switchable
Increased productivity
- DPM (Digital Pulse Module) – digital control and monitoring of spark discharges
- Stabilization of spark discharges to improve surface homogeneity
- New angle-cut strategy
- Improved small radii machining
- Reduction of wire marks at approach
- New micron super finish circuit
Energy saving and economy
- Intellectual energy management
- Reduced wire consumption
- Easy to use mouse & keyboard
- Easy operation and reduction in maintenance costs
Technical Maintanence and Support:
Innovation-Technical Center
of SodicoM-BG EOOD in Pomorie, Bulgaria
Excetek EDW
construction
features
Specification | V1060 | V1280 | V12100 | V2000 |
Max. workpiece size | 1500 × 1000 × 345 mm | 1650 × 1200 × 495 mm | 1650 × 1400 × 1000 mm | 2400 × 700 × 345 mm |
Max. workpiece weight | 3000 kg | 4000 kg | 5500 kg | 2500 kg |
XY axes travel | 1000 × 600 × mm | 1200 × 800 mm | 1200 × 1000 mm | 2000 × 450 mm |
UV axes travel | 160 × 160 mm | 260 × 260 mm | 160 × 160 mm | |
Z axes travel | 350 × 500 mm | 500 mm | 1000 mm | 350 mm |
Wire diameter | Ø 0.2 – 0.33 mm | |||
Number of axes controlled | 5 Axis, AC servo motor | |||
Maximum taper angle | ±30°/ 100 mm (with wide diamond guide and nozzle) | |||
Machine size | 3460 × 3260 × 2310 mm | 4400 × 3725 × 2585 mm | 5100 × 4285 × 3890 mm | 5260 × 3135 × 2200 mm |
Machine weight | 7300 kg | 10600 kg | 12950 kg | 6500 kg |
Water tank capacity | 1800 L | 3000 L | 4700 L | 2500 L |
Standard Accessories
- AWT
- XY axis linear scales
- Ion exchange resin x 10L
- Paper filter x 2 pcs
- Diamond guide x 2 pcs
- Upper and lower flushing nozzle x 2 sets
- Energizing plates x 2 pcs
- Brass wire x 1 spool
- Clamping tool x 1 set
- Vertical alignment jig x 1 set
Options
- Clamping Beam
- AVR 15KVA
- Transformer 15 kVA
- Super Finish Circuit
- Short Message Service (SMS)
- Remote Monitoring System
- W axis