EXCETEK G-Plus Series Wire-Cut EDM
Precision Wire-Cut Electric Discharge Machines
| V400G Compact Size Model | V500G Most Popular | V650G Optimum Flexibility | V850G Cost- Effective | |
| XY travel | 400×300 mm | 500×300 mm | 650×400 mm | 800×500 mm |
| UV travel | 80×80 mm | 120×120 мм | 160×160 mm | 160×160 mm |
| Z travel | 220 mm | 260 mm | 350 mm | 350 mm |
| Table load | max 500 kg | max 600 kg | max 800 kg | max 1100 kg |
Terminology:
Electric Discharge Machine (EDM) = Electric Discharge Wire-Cut Machine = Wire-Cut EDM = EDW
Ra=0,18 µ
SodicoM-BG Technical Center test-cut:
V400G Plus, wire-cutting of 5 punches, 5 cuts,
thickness = 50-60 mm,
roughness = Ra 0,2 µ
V500G Plus
V650G Plus
V850G Plus
V400G Plus
The cryogenically treated C1 grade ball screws in the direct AC motor drives
Precision cooler for temperature control of dielectric fluid (deionized water)
New precision water cooler that maintains the temperature of the machining liquid (water) with an accuracy of ± 0,2 ° C
Rigid and durable construction
- All bearing construction parts made of Meehanite cast iron with low thermal expansion properties.
- Monoblock Meehanite cast iron elements designed using Finite Element Methods (FEM) provide exceptional damping properties and exceptional machining rigidity.
- Hand scraping of all contacting surfaces of cast iron bearing parts.
Advanced design solutions
- Water-cooled lower arm prevents thermal expansion caused by heat build-up, maintaining accuracy
- The cryogenically treated C1 grade ball screws are driven by high resolution AC servomotors
- The linear guide ways are positioned widely spaced for maximum stability
- Laser calibration – for the calibration and compensation of pitch errors or displacement errors of the machine structure.
The generator & CNC Control
- Wide choice of machining conditions for wire EDM cutting
- User-friendly interface, easy to operate HMI touch panel (15″LCD)
- Remote control
- CNC Device: Industrial PC
- CPU: Pentium 64-bit high speed CPU
- Operation Interface: 15″ LCD touch-screen, Keyboard, Mouse
- Input Interface: LAN, USB driver, RS-232
- Memory capacity: 1 GB Compact Flash card
- Min. command unit: 0.0001 mm
- Max. programmable dimension: ±9999.9999 mm
- Unit: Metric/Inch switchable
Energy saving and economy
- Intellectual energy management
- Reduced wire consumption
- Easy to use mouse & keyboard
- Easy operation and reduction in maintenance costs
(AWT) Automatic Wire Threading
- AWT: swift and reliable automatic wire threading mechanism
- Threading at the wire break point
- Submerged Wire Threading (underwater threading)
- Multi-hole machining function
V400G machining sample
Standard Accessories:
- AWT
- XY axis linear scales
- Ion exchange resin x 10L
- Paper filter x 2 pcs
- Diamond guide x 2 pcs
- Upper and lower flushing nozzle x 2 sets
- Energizing plates x 2 pcs
- Brass wire x 1 spool
- Clamping tool x 1 set
- Vertical alignment jig x 1 set
Options:
- Clamping Beam
- AVR 15KVA
- Transformer 15 kVA
- Super Finish Circuit
V500G
- Short Message Service (SMS)
- Remote Monitoring System
- W axis
Technical Maintanence and Support:
Innovation-Technical Center
of SodicoM-BG EOOD in Pomorie, Bulgaria
Excetek EDW
construction
features
Specification | V400G | V500G | V650G | V850G |
Max. workpiece size | 750 × 550 × 215 mm | 850 × 600 × 255 mm | 1000 × 700 × 345 mm | 1100 × 850 × 345 mm |
Max. workpiece weight | 500 kg | 600 kg | 800 kg | 1100 kg |
XY axes travel | 400 × 300 mm | 500 × 300 mm | 650 × 400 mm | 800 × 500 mm |
UV axes travel | 80 × 80 mm | 120 × 120 mm | 160 × 160 mm | 160 × 160 mm |
Z axis travel | 220 mm | 260 mm | 350 mm | 350 mm |
Wire diameter | ∅ 0,15∼0,30 mm | ∅ 0,15∼0,30 mm | ∅ 0,15∼0,30 mm | ∅ 0,15∼0,30 mm |
Maximum taper angle | ±22°/80mm (with wide diamond guide and nozzle) | ±26°/100 mm (with wide diamond guide and nozzle) | ±30°/100 mm (with wide diamond guide and nozzle) | ±30°/100 mm (with wide diamond guide and nozzle) |
Machine size | 2100 × 2230 × 2175 mm | 2215 × 2480 × 2205 mm | 2520 × 2720 × 2290 mm | 2840 × 2900 × 2290 mm |
Machine weight | 2700 kg | 3500 kg | 4400 kg | 5000 kg |
Water tank capacity | 650 L | 750 L | 850 L | 1050 L |
V400G
V500G
V650G
V850G
